Features:
Highly automated: From the feeding of battery cells to the offline of packs, automated production is adopted to the maximum extent, reducing manual operations and improving production efficiency and the stability of product quality.
Information management: Through the data transfer interface, it is imported into the MES system (Manufacturing Execution System) for management, which can store material parameters and manufacturing data in a timely manner and realize the traceability of quality information at any time.
Flexible connection: The flexible connection method is adopted, which is convenient for adjustment and expansion according to actual needs.
Multi-device integration: It consists of a complete set of assembly lines including non-standard assembly equipment, non-standard conveyor lines, automatic transfer and lifting machinery, loading and unloading manipulators, testing equipment, and an automated man-machine control system.
High-precision operation: For example, in the square pack battery pack solution, operations such as automatic feeding, battery cell processing, module assembly, module stacking, busbar and shell welding, and key data detection can be achieved with high precision.
Strong compatibility: Equipped with servo fixtures and quick-change designs for pallets, it can be compatible with the model changes of different battery cells and modules.
Advantages:
Improve production efficiency: Automated production reduces the production cycle and can significantly increase output compared to traditional manual assembly methods.
Ensure product quality: Reduces the influence of human factors on product quality, making the product quality more stable and reliable.
Enhance production rationality: The design fully considers ergonomics, can reduce the labor intensity of workers, and can freely arrange the bus and logistics according to the site.
Intelligent control: It can be set by the main control unit that manages the entire production line, centrally display production data, and can also be operated independently in unit equipment to achieve intelligent monitoring and management.
User-friendly operation: The interface is simple and easy to operate and control.
Strong data traceability: It can completely trace the production data of products, facilitating quality control and problem troubleshooting.
Reserve upgrade space: Fully consider and reserve the space and interface for automatic upgrades to facilitate subsequent technical updates and improvements.
| Equipment size and layout | according to the size and space limitations of the production site |
| Precision control | internal resistance testing, welding, and tightening to ensure the quality and performance of the battery pack |
| semi-automatic/fully automatic | according to customer requirement |
| Assembly process | from material distribution, battery module preparation and measurement, thermal paste coating, connection of module and shell, assembly of battery management system, screw tightening to terminal testing of the production line |
| Compatibility | compatible with different types and specifications of battery packs |
| Precision control | yes |
| Data collection and track | yes |
| Cycle time | according to customer requirement, e.g 15s |
| Capacity | according to customer requirement, e.g 300 pcs/h |
